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Chelsea PTO Inštalácia & operations Guide

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Ako P.T.O.s Work: Gears, Prevodovka Smola a pomer

typický chelsea P.T.. Je navrhnutý tak, aby vyzdvihnúť výkon motora, rotáciou, a preniesť ich do iného kusu zariadenia. Sú to mechanické prevodovky, ktoré sa pripájajú k otvoru vytvoreného na prevodoviek nákladných vozov a ktoré sa používajú na prenos výkonu motora vozidla, aby pomocných prvkov, Najčastejšie hydraulické čerpadlo. Hydraulický tok vytvorený čerpadlom potom smeruje do valcov a / alebo hydraulické motory pre zvýšenie výkonnosti. Táto stránka vám vysvetlí dôležité podmienky pre inštaláciu a prevádzku Chelsea PTO.

bočné PTO

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Tu si môžete stiahnuť Operations Guide Chelsea PTO kliknutím tu.Ak potrebujete pomoc, Identifikácia Chelsea PTO diely kontaktovať našich odborníkov na 877-776-4600 alebo 407-872-1901 alebo navštívte naše Stránka diely manuály.

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klikni na zväčšenie

PTO umiestnenie pre prenos Eaton Fuller

PTO umiestnenie pre prenos Allison

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Najdôležitejšou súčasťou inštalácie PTO je ozubené koleso, alebo súkolie dizajnu.

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Otáčanie je zhromaždený kolies zaberajúcich alebo párenia s inými prevodmi, V poradí pre Chelsea P.T.. pracovať, ozubené kolesá musia riadne v zábere s pre pfievodovkov˘ PTO hnacieho ozubeného kolesa. Pri inštalácii PTO, je to veľmi dôležité, poznať konštrukciu a technické parametre zubov ozubených kolies v prenose.

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Dôležité náhon termíny

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Ozubené koleso, ktorého zuby sú rovného strihu cez tvár ozubeného kolesa.

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Gear, ktorého zuby sú rezané pod uhlom uhlopriečne zariadenie buď s nárokom alebo ľavostrannej sklonom.

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Šípových ozubených kolies môžu mať svoje zuby pravoruké alebo ľavoruké sklonom.

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Vzdialenosť cez stred zariadenie merané od stúpania čiary jedného zuba na rozstupovej línii zuba priamo oproti tej zub

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Meradlom veľkosti ozubenie daná počtom zubov v danej oblasti, merané na ihrisku riadku. P.T.. pitch gear, zvyčajne klasifikovaná ako
5, 6 alebo 7-pitch

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uhol, ktorý zviera, meria v stupňoch, vedenou kolmo k roztečnej čiary, a priamka z rovnakého miesta na ihrisku linka tangenta k profilu zuba.

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Prevodový pomer sa stanoví vydelením počtu zubov v hnaného ozubeného kolesa počtom zubov hnacieho ozubeného kolesa
(24 ÷ 12 pre prevodovým pomerom 2 na 1).

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Bod na ozubené koleso zuba uprostred medzi spodnej časti zuba a špičkou zuba.

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Rýchlosť otáčania v stopách za minútu ozubeného kolesa meria na ihrisku riadku, vypočíta rýchlosťou V, v metroch za sekundu, d je stredná priemer ozubeného kolesa v milimetroch a n je rýchlosť otáčania v otáčkach za minútu: V = πdn / 6000.

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Čelným okolo nebude správne sieťoviny s ozubeného kolesa
Šípových ozubených kolies musia byť nielen zapadajú navzájom, ale človek musí byť pravák a druhý musí byť ľavák
Šípových ozubených kolies tiež musí mať rovnakú konštrukciu zuba, pokiaľ ide o ihrisku, uhol záberu a uhol skrutkovice
Uhol sklonu je stupeň uhla rezu cez ozubené koleso
Prevodový pomer je ďalšou dôležitou súčasťou P.T.. operácie. P.T.. prevodový pomer môže v skutočnosti zmeniť pracovnú rýchlosť motora, aby požiadavky na zariadenia P.T.O. riadené
správny P.T.. Model má potrebnú krútiaceho momentu kapacitu a prevádzková rýchlosť, ktorá najzreteľnejšie zodpovedá potrebám aplikácie
Aj keď prevodový pomer vo vyššie uvedenom príklade, je vzhľadom k tomu, 2 na 1, zmena momentu 1 na 2. To sa dosiahne tým, delením počtu h na hnané ozubené koleso: 12 ÷ 24 = 0.5 (1 na 2).
Predpokladajme, že konská sila motora 50 a rýchlosť malého ozubeného kolesa je 1000 otáčok za minútu (ot./min).
Vzorec pre určenie krútiaceho momentu je:

T = Výkon x 5252 rýchlosť (ot./min)/rýchlosť (ot./min)

(SM) 50 X 5252 = 262.6 lbs. ft. krútiaci moment / 1000

(LG) 50 X 5252 = 525.2 lbs. ft. krútiaci moment / 500

POZNÁMKA:
ak sa však, Situácia bola obrátená s väčším ozubeným kolesom poháňa menšie zariadenia, menšie ozubené koleso bude otáčať dvakrát tak rýchlo ako väčšie zariadenia, ale krútiaci moment by otočiť dvakrát tak rýchlo ako väčšie zariadenia, ale krútiaci moment by bol len z polovice tak veľký,.

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zariadenie

PTO sú používané v mnohých aplikáciách. Bežné typy zariadení, ktoré ťažia z PTO sú; sklápač, sklápač, vedro / man vozíky, pojazdné vozíky, hasičských a záchranných vozy, odmietnuť kamióny, Prísavky vákuové vozíky, kanalizačné čistejšie nákladné automobily, voda / produkt pumpy autá, Dodávka propánu kamióny, Snehový pluh / sklápače, Gradall bagre, odťahovacie vozidlá a ďalšie.

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PTO Inštalácia s čerpadlom

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Dbajte na zvýšenú opatrnosť, aby zabezpečili, že držiak nie je pre-zaťaženie čerpadla / P.T.. montážne
Najbežnejším náhon z užívania je sidemounted PTO, tam sú aj modely inštalované na zadnej špecifických prenosov a delenými PTO hriadele, ktoré sú namontované odstránením časti hlavného hnacieho ústrojenstva vozidlá.

Spätná montáž PTO sú často nazývané spojovací hriadeľ PTO ale mnoho sidemounted PTO sú tiež poháňané ozubenými kolesami na hriadeli pre pfievodovkov˘. Môžete počuť ľudia sa odvolávajú na bočné hriadeli a zadné spojovací hriadeľ pomocných náhonov, aby rozlišovala. Prenosy bežne vyskytujú v triede 4 a väčšie vozidlá budú mať predpisy pre inštaláciu PTO.

Všeobecne existujú dva otvory, jeden na každej strane prevodovky(niektoré menšie prenosy môžu mať jeden). Mnoho Eaton Fuller prenosy majú otvor PTO na dne (odsadenie doľava), a niektoré Allison automatickej prevodovky majú horný otvor.

Váš Chelsea PTO môže byť v zábere s káblom, páka, tlak vzduchu, alebo hydraulický tlak. Nedávne PTO použiť malý elektrický motor a hydraulické čerpadlo vnútri krytu radiacej zostavy poskytnúť hydraulickú silu zapojiť PTO. Existujú rôzne konfigurácie výstupný hriadeľ sú k dispozícii pre pripojenie hnacieho hriadeľa alebo upevnenie čerpadla, priamo na PTO, bez vloženej hriadeľa. Society of Automotive Engineers (S.A.E.) zaviedla štandardné rozmery montážnym čelom pre čerpadlá a PTO sú vyrobené prijať tieto. Tie sú označované, od najmenších po najväčšie, ako S.A.. A, B, D, E a F

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S.A.. "B" 2 & 4 bolt Pump

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S.A.. "B" 2 & 4 Bolt Pevná príruba

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S.A.. "B" 2-Bolt otočný

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S.A.. "B" 4-Bolt otočný

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V priamej uchytenie hydraulické čerpadlo je namontovaný priamo na výstupnej prírube PTO. Priama montáž je najčastejším typom PTO v mobilnom zariadení priemysle. Záujem sa mať na pozore, keď priama montáž čerpadla je stav, známy ako hriadeľ trápiť. Toto je rýchla spline opotrebenie PTO a čerpacie šachty. Opotrebenie je zrejmé, v mieste, v ktorom obaja kovové povrchy prichádzajú do styku s ostatnými, ako mikro-pohyb oboch povrchov proti sebe nosí každý povrch. Keď priama montáž čerpadla, musíte vykonať nasledujúce kroky:

Určite PTO výstupný hriadeľ a montážne prírubu, ktorá zodpovedajú tým čerpadlá.
Zvoliť správnu rotáciu čerpadla tak, aby zodpovedal výstupu rotáciu kĺbového alebo si vybrať to, čo je známe ako bi-rotačné čerpadlo, ktorá má tendenciu mať rovnako veľké otvory, pretože buď môže byť vstupné alebo výstupné.
Poskytujú zadný držiak čerpadla, aby uniesli hmotnosť čerpadla.

Niekedy to nie je možné smerovať namontovať hydraulické čerpadlo, vyžaduje čerpadlo, ktoré majú byť pripojené pomocou vzdialeného metódy prípojný. Vo vzdialenej montáž je čerpadlo od vývodového hriadeľa a napájané z náhonu pomocou zostavy DriveLine. Solid hriadeľové vedenie sa neodporúča, pretože to nemôže byť v rovnováhe a môže vibrovať. To vedie k poškodeniu PTO a čerpadlo tesnenia hriadeľa. vyrovnaný, rúrková zostava navrhnutá tak, aby splnenie rýchlosť, krútiaceho momentu a konské sily Náležitosti žiadosti je najlepšou voľbou.

Ak používate hnacie ústrojenstvo, to je dôležité pre to, aby sa vo fáze a obsahuje jarmo sklzu na jednom konci. Kolo, kľúčované PTO výstupné hriadele sú náchylné k zlyhaniu vysokým cyklickým zaťažením. Out fázové hriadeľa začne vibrovať a poškodiť PTO a čerpadlo tesnenia hriadeľa, zatiaľ čo fungujúci posuvná vidlica umožní hriadeľ prispôsobiť pre ohýbanie podvozok nákladného vozidla,.

Priama montáž na DIN príruba

Driveshaft / Diaľkové Držiaky

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podporné čerpadlo

Chelsea dôrazne odporúča použitie podpier čerpadlá (konzoly) vo všetkých aplikáciách.

Pri použití priamej metódy prípojný, inštalácia PTO, použite konzola podporovať čerpadlá k prenosu, keď sú splnené nasledujúce podmienky:

hmotnosť čerpadla 40 libier alebo viac
Celková dĺžka PTO a čerpadlo dosiahne alebo prekročí 18 palcov od PTO stredovej do konca čerpadla

TIEŽ: Nezabudnite si zabaliť pilotka z P.T.. hriadeľ čerpadla mazivom pred montážou čerpadla na P.T.. (Referenčné Chelsea tuk pack 379688)

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POZNÁMKA: Pre správnu bracketing, pripevniť na 2 alebo ďalšie oblasti prenosu skrutky a 2 alebo viacerých miestach pumpy. Kontaktný prenos výrobu pre správne umiestnenie držiaka pre montáž. Dbajte na zvýšenú opatrnosť, aby zabezpečili, že držiak nie je pre-load čerpadlo / PTO montážne.

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