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Chelsea PTO Namestitev & operacije vodnik

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Kako P.T.O.s Delo: Gears, Gear Smola in razmerje

tipično Chelsea P.T.O. je zasnovan tako, da poberem moč motorja, s pomočjo vrtenja, in jo prenese na drugega kosa opreme. So mehanske menjalnike ki so povezane z odprtino, ki na menjalnike tovornjakov in se uporabljajo za prenos moči motorja vozila, na pomožnih komponent, Najpogosteje hidravlični črpalka. Hidravlični tok, ki ga črpalke nato usmerjen na cilindre in / ali hidravličnih motorjev za povečanje učinkovitosti. Ta stran vam bo razložil pojme za vgradnjo in posluževanje Chelsea PTO.

Side Mount PTO

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Lahko prenesete Chelsea kardansko Operations Vodič ga kliknite tukaj.Če potrebujete pomoč Prepoznavanje Chelsea PTO deli obrnete na naše strokovnjake 877-776-4600 ali 407-872-1901 ali obiščite našo Stran deli priročniki.

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Klikni za povečavo

umestitev PTO za prenos Eaton Fuller

umestitev PTO za prenos Allison

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Najpomembnejši del namestitve kardanska je orodje, ali zobnik oblikovanje.

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Rotacija je pobral zobnikov ubira ali parjenja z drugimi orodji, da za Chelsea P.T.O. delati, zobniki biti ustrezno mreže s prenosom na kardansko orodja. Pri tem je namestitev kardanske, je zelo pomembno, poznati obliko in specifikacije od zob pri prenosu.

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Pomembno odjem moči pogoji

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Zobnikov čigar zobje so cut naravnost čez obraz orodja.

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Gear čigar zobje so odrezani pod kotom diagonalno čez orodja bodisi z desne ali leve strani postrani.

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Spiralnimi zobniki imajo lahko svoje zobe z desno roko ali levo roko postrani.

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Oddaljenost čez središče orodja, merjeno od konice linije enega zoba na igrišču linijo zob neposredno nasproti tem zobom

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Ukrep velikosti zob s številom zob, določenih v določenem območju, merjena na igrišču liniji. P.T.O. prestava smola je običajno razvrščene kot
5, 6 ali 7-smola

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kot, ki nastane, merjen v stopinjah, s črto pravokotno na igrišču linijo, in črta, potegnjena iz iste točke na tangento na igrišče linije s profilom zob.

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Prestavno razmerje se določi tako, da se število zob na gnani zobnik s številom zob na pogonsko prestavo
(24 ÷ 12 Za prestavno razmerje, s 2 za 1).

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Točka na vrzeli zobnika sredini med dnom zoba in vrha zoba.

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Hitrost vrtenja v čevljih na minuto zobnika meri na igrišču liniji, izračunajo hitrosti V., V metrih na sekundo, d je premer naklon prestavi v milimetrih in n je hitrost rotacije v vrt./min: V = πdn / 6000.

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Zobnika ne bo pravilno mreže s čelnimi zobniki
Spiralni orodja ne sme le mreže med seboj, vendar mora biti desničar in drugi morajo biti levičar
Spiralni orodja mora imeti tudi isto konstrukcijo zob v smislu igrišču, Tlak trupa in spirale
Helix kot je stopnja kota prečimo orodja
Prestavno razmerje je še en pomemben del P.T.O. operacija. P.T.O. prestavno razmerje lahko dejansko spremeni hitrost delovanja motorja z zahtevami naprave, P.T.O. pogon
Pravilno P.T.O. Model ima potrebne zmogljivosti navora in hitrost delovanja, ki najbolj jasno zadovoljuje potrebe uporabe
Čeprav je prestavno razmerje v zgornjem primeru je 2 za 1, sprememba navora 1 za 2. Ta je prišel na tako številko h v gnanega zobnika: 12 ÷ 24 = 0.5 (1 za 2).
Predpostavimo konjskih moči motorja 50 in hitrost malega orodja je 1000 vrtljajev na minuto (Vrtljajev na minuto).
Formula za določanje navora je:

T = Konjska x 5252 hitrost (Vrtljajev na minuto)/hitrost (Vrtljajev na minuto)

(SM) 50 x 5252 = 262.6 lbs. ft. navor / 1000

(LG) 50 x 5252 = 525.2 lbs. ft. navor / 500

OPOMBA:
Če pa, stanje se je izboljšalo z večjim orodjem vožnje manjši prestavo, manjši zobnik bi se vrti dvakrat hitreje kot večje orodja, vendar bi navor vrti dvakrat hitreje kot večje orodja, vendar bi navor le pol tako velika.

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oprema

PTOs se uporabljajo v številnih aplikacijah. Običajni vrsti opreme, ki imajo koristi od PTO so; prekucniki, dump prikolice, vedro / Moški viličarji, Zračni viličarji, tovornjaki gasilske in reševalne, zavrne vozila, vakuumsko Sucker tovornjaki, kanalizacijo čistejša vozila, tovornjaki voda / produkt črpalk, Dostava propan tovornjaki, snežni plug / prekucniki, Gradall bagri, avtovleke in več.

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PTO za namestitev na črpalko

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Bodite previdni, da se zagotovi, da se nosilec ne pre-obremenitev črpalke / P.T.O. montažo
Najpogostejši odjem moči, v uporabi pa je sidemounted PTO, obstajajo tudi modeli so nameščeni na zadnji posebnih prenosov in split PTOs gredi, ki so nameščeni, tako da odstranimo del glavnem pogonskem sklopu vozila.

Zadaj nameščen PTOs se pogosto imenujejo Countershaft PTOs vendar veliko sidemounted PTOs tudi poganja orodja na protigredi prenosnem je. Morda boste slišali ljudje se nanašajo na stranski protigredi in zadnjih Countershaft priključni gredi razlikovati. V menjalniki pogosto najdemo v razredu 4 in večja vozila bo imel določbe za vgradnjo PTO.

Na splošno obstajata dve odprtini, eden na vsaki strani pošiljanja(nekaj manjših menjalniki imajo lahko eno). Veliko Eaton Fuller menjalniki imajo priključno odprtino na dnu (zamik levo), in nekateri Allison avtomatske menjalnike imajo zgornjo odprtino.

Vaš Chelsea PTO se lahko ukvarjajo s kablom, vzvod, zračni tlak, ali hidravlični tlak. Nedavne PTOs uporabite majhen električni motor in hidravlično črpalko znotraj pokrova shift sklop zagotoviti hidravlično silo za opravljanje gredi. Obstajajo različne konfiguracije izhodne gredi so na voljo za gredi povezavo ali prilogo črpalke, neposredno PTO, brez vmesne gredi. Society of Automotive Engineers (S.A.E.) je vzpostavila standardnih dimenzij montaža obraz za črpalke in PTOs so narejeni, da sprejme te. Ti so iz, od najmanjše do največje, kot S.A.E. A, B, D, E in F

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S.A.E. "B" 2 & 4 Bolt Pump

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S.A.E. "B" 2 & 4 Bolt Fiksna prirobnice

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S.A.E. "B" 2-Bolt Vrtljiv

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S.A.E. "B", 4-Bolt Vrtljiv

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V neposredni gori hidravlična črpalka nameščena neposredno na izhodni prirobnici priključno gred. Neposredna montaža je najpogostejša vrsta PTO v industriji mobilne opreme. Skrb biti pozorna, ko neposredna je vgradnji črpalke stanje znano kot fretting gred. To je hitra Dolga obraba kardanskih in črpalke gredi. Obraba je razvidno na kraju, kjer se oba kovinske površine pridejo v stik med seboj, kot mikro gibanje obeh površin pred seboj nosi vsaka ploskev. Ko direktno montažo črpalke, morate narediti naslednje:

Določite kardanske gredi in montažno prirobnico, ki se ujemajo s tistimi črpalke.
Izberite pravilno vrtenje črpalke se ujema z izhodno vrtenje kardanske ali izberite tisto, kar je znano kot dvo-rotacijsko črpalko, ki se nagiba k imajo enako velika vrata, ker lahko bodisi vstopna ali izstopna.
Poskrbite za zadnji nosilec črpalke za podporo težo črpalke.

Včasih to ni mogoče neposredno montažo hidravlične črpalke, zahteva črpalko je treba priložiti z metodo daljinskega mount. V oddaljeni gori črpalka je od priključne gredi in napaja iz električnega vzletu z uporabo sklopa pogonskega sistema. Solid Jaški ni priporočljivo, saj ne more biti uravnoteženo in lahko vibrira. To vodi do poškodbe na kardanske gredi in črpalke tesnila na gredi. uravnotežena, cevni sklop zasnovan tako, da ustreza hitrosti, Zahteve navora in konjskih moči za uporabo, je najboljša izbira.

Če uporabljate pogonski sklop, to je pomembno za to, da je v fazi in vključuje zdrsa jarem na enem koncu. okrogla, šifrirani kardanske izhodne gredi so dovzetni za okvare z visokim obremenitvam. Out of faze gredi bo vibrirati in poškoduje gred in črpalke tesnila na gredi, medtem ko bo delovanje zdrsa jarem omogočajo gred prilagoditi za upogibanje šasijo tovornjaka.

Neposredno Mount DIN prirobnice

Pogonska gred / daljinski stojala

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Podpora črpalke

Chelsea močno priporoča uporabo podpor črpalke (podpora Nosilci) v vseh aplikacijah.

Pri uporabi neposredno metodo vpetja, V obratu kardansko, uporabi podpora nosilec podpreti črpalke za prenos, če veljajo naslednji pogoji:

Teža črpalke 40 funtov ali več
Skupna dolžina kardanske gredi in črpalke doseže ali preseže 18 centimetrov od kardanske središčne do konca črpalke

TUDI: Ne pozabite, da paket ženski pilot v P.T.O. črpalka gred z mastjo pred namestitvijo črpalke na P.T.O. (Referenčna Chelsea mast paket 379688)

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OPOMBA: Za pravilno bracketing, pritrdite na 2 ali več prenosnih vijakov lokacije in 2 ali več lokacijah črpalke. Kontakt prenos proizvodnjo za pravilno pritrditev konzol lokacijah. Bodite previdni, da se zagotovi, da se nosilec ne pre-obremenitev črpalke / PTO montažo.

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